Reliable, self-locking drive for ventilation and self locking gearbox display installations
Ventilation and screening are two of the most crucial simple strategies that growers use each day to maintain the ideal climate and achieve optimum crop yields. It is critically important for growers to be able to open, close and adapt air vents and climate screens at any moment and with a higher degree of accuracy. Growers rely on these systems to are they should, and depend on the drive systems that control their displays and air vents.
In order to guarantee the dependability of ventilation and screen installations, Ever-Power introduced the EP engine gearbox – a concise and highly dependable self-locking drive that has been developed particularly for use in horticulture. The Ever-Power EP is now the standard with regards to drive technology for glass greenhouses, and has a well-earned popularity for reliability, long service life and versatility.
Because your drive units have to work every time you need them
The EP engine gearboxes have been developed specifically to enable you to control the climate inside your greenhouse with a higher degree of precision. The EP’s smart and reliable style means that it guarantees continuous control of ventilation and screen positions, regardless of the conditions, load or greenhouse design.
Versatile
There is a wide selection of EP motors including many different versions with various speeds, torques, voltages and drive shafts. This means that different tasks, applications and systems could be fitted with the same universal drive.
Reliable
The EP is developed, produced and tested entirely in-home. This means we can guarantee the quality of all our gearbox motors, that have a hard-earned popularity for reliability and long service life.
Easy to install
RW motors are easy to install and use. Greenhouses builders and installers prefer to work with our systems because they’re so simple to install and because of the effectiveness of our drive models and control units.
Precision growing
Ridder RW motors enable you to control the position of the vents and display installations extremely precisely. This gives you high-precision control over crop production, crop quality and energy consumption in your greenhouse, helping you to increase the viability of your procedure.
Ever-Power offer a comprehensive selection of gearboxes to check their products.
Our essential oil bath worm and wormwheel gearboxes are available in a range of sizes from No.1 to No.8 (100kg to 35 tonnes).
Gearbox options include:
Anti-tilt handwheel shaft assembly
Patented friction brake
Motorised (electric)
Motorised (pneumatic)
Naturally, spares can be found from stock, delivered simply by either post, carrier, sea or airfreight.
We offer full repair and refurbishment services which include reload testing.
1. A self-locking non-backdrivable gear program, comprising: a. a primary motor input adapted for rotation of a self-lubricating gearbox about the axis of a drive shaft; b. stated gearbox comprises: i. an input ring gear mounted around stated driveshaft and positioned in meshing engagement with stated primary motor insight; ii. a band plate and seal configuration installed to said ring gear for sealing components within said ring gear to allow the internal self-lubrication of said gearbox through a volume of lubricant; iii. a world locking equipment rotatably mounted within stated ring equipment, whereby said planet gear rotates with said ring gear and in addition rotates about its installation axis; iv. an output spur equipment rotatably mounted within said ring equipment in a radially inward, concentric regards to said ring gear and further includes an result shaft adapted for mounting to said drive shaft, stated output spur gear has N +/−X number of gear the teeth in meshing engagement with said planet gear; v. a set spur gear fixedly mounted around said result shaft and positioned adjacent to said result spur equipment, said fixed spur equipment has N amount of gear teeth in meshing engagement with stated planet gear; and vi. wherein said fixed and result spur gears have substantially similar diameters to permit said fixed and result spur gear teeth to considerably align while engaging with said planet equipment, vii. wherein said set and output spur gear teeth comprise a noise-dampening pressure position configuration which angularly compliment said planet gear teeth, viii. whereby rotation of said primary motor input causes rotation of stated ring gear which in turn causes rotation of stated planet gear which in turn causes rotation of said output spur gear which in turn causes rotation of stated drive shaft, and whereby in the absence of rotation of stated band gear a rotational drive put on said output spur gear forces the considerably aligned said fixed and result gear tooth to lock said planet locking gear set up.
2. The apparatus system of claim 1 further comprising a second planet locking equipment rotatably mounted within stated ring gear in 180° off-set relation with regards to the first planet locking equipment, about the entire 360° circumference of the ring gear, whereby said first and second planet gears rotate with stated ring gear and also rotate about their very own respective mounting axes while engaging stated fixed and output spur gear the teeth, and whereby in the lack of rotation of the band gear a rotational pressure put on said output spur gear will force said fixed and output spur gear tooth to lock said first and second world gears in place.
With reference to the use of the inventive gear system discussed herein, the system provides a simple and low-cost self-lubricating gearbox that can be driven in a forward and reverse direction via an input electric motor shaft, but cannot be back-driven through its output gearing. By virtue of its configuration as a ring gear, the invention can be effectively integrated into any rotating machinery which utilizes a winch/drum. As this kind of, these inventive equipment systems have particular program in the field of overhead lifting machinery, although the invention is not so limited. For example, winch machinery that utilizes a cable winding onto a cylindrical or pile-up drum should be able to wind in both a clockwise and counterclockwise direction, however, not drop the strain. These inventive gear systems may also be put on move scenery, create results, and manipulate overhead lighting and machinery during theatrical performances.
In the case of machinery that uses chain or screw jack components, a non-back driving, self-locking gearbox would offer benefits superior to existing configurations produced up of friction brakes and worm drive gearboxes. The built-in advantages of a planetary type equipment train further allow for a compact assembly. The system’s hollow through the guts output spur shaft can pass wiring to a rotating connection, as well as the simple insertion of downstream equipment shafts. This would be especially useful for cable drums winding electrified cable, and turntables with electrics/electronic devices on board, for example.
The inventive gear program moreover addresses certain disadvantages of similar existing gear systems, e.g., vibration and noise conditions that are unacceptable in certain settings (such as for example during theatrical performances) and burdensome maintenance through the routine lubrication of the system gears.
To address such drawbacks, briefly described, the self-locking, non-backdrivable gear system of today’s invention comprises a main motor input and self-lubricating gear package. The primary motor input is definitely adapted for rotation of the gearbox about the axis of a drive shaft. The gearbox comprises an insight ring gear, band plate and seal configuration, planet locking equipment, fixed spur gear, and output spur gear. The input ring equipment is installed around the driveshaft and situated in meshing engagement with the primary motor input. The band plate and seal configuration are mounted to the ring equipment and seal the parts within the ring gear so as to permit the internal self-lubrication of the gearbox through a level of lubricant.
One or more planet locking gears is rotatably mounted within the ring gear, whereby the planet gear rotates with the ring gear and also rotates about its mounting axis. The output spur equipment is rotatably mounted within the ring equipment, in a radially inward, concentric relation to the ring gear, and further includes an output shaft adapted for installation to the drive shaft. The output spur gear has N+/−X amount of gear tooth in meshing engagement with the planet gear. The fixed spur equipment is fixedly mounted around the output shaft and positioned next to the result spur gear. The fixed spur gear has N number of gear the teeth in meshing engagement with the planet gear the teeth. The fixed and output spur gears have substantially similar diameters to allow the fixed and output spur gear teeth to substantially align while engaging with the earth gear. The fixed and output spur gear teeth each comprise a noise-dampening pressure position configuration to angularly compliment the earth gear teeth.
Functioning, rotation of the primary electric motor input causes rotation of the band gear which in turn causes rotation of the planet gear which causes rotation of the output spur gear which causes rotation of the drive shaft. Nevertheless, in the lack of rotation of the ring gear, any rotational pressure applied to the output spur equipment (e.g., via the output shaft) will drive the substantially aligned fixed and output gear the teeth to lock the planet locking gear set up.
Additional aspects of the machine are provided herein. For instance, in an embodiment of the system having two planet locking gears, the second planet locking gear may be rotatably mounted within the band gear in a 180° off-set relation with regards to the first world locking gear, about the full 360° circumference of the ring gear. The first and second world gears rotate with the band gear and in addition rotate about their very own respective mounting axes while engaging the set and result spur gear teeth. In the absence of rotation of the band gear, any rotational push applied to the output spur equipment will force the fixed and output spur gear the teeth to lock the first and second world gears in place.
The primary motor input may include a sprocket in meshing engagement with a timing belt. The principal motor input may otherwise add a sprocket in meshing engagement with a timing chain. The principal motor input may or else add a sprocket in meshing engagement with a plurality of timing gears.
Each seal of the ring plate and seal configuration could be an O-ring or shaft seal. The gearbox may further comprise a ball bearing band positioned on the output shaft to facilitate rotation of the result spur equipment. The pressure angle configuration could be from about 45 degrees to about 25 degrees. The pressure angle configuration may more ideally be from about 40 degrees to 30 degrees. The pressure position configuration may most preferably be about 35 degrees. The elements of the gearbox may be made from metal, plastic, composite, ceramic, wood, plywood, metal powder, or combinations thereof.
Extra objects, advantages and novel top features of today’s invention will be established in part in the description which follows, and will in part become obvious to those in the practice of the invention, when regarded with the attached figures.
Standard Gear Units
Our Standard Gear Models are especially ideal for basic applications with normal requirements. They have already been designed for make use of with three-phase motors. Their housings are machined on all sides which enable installation in any position desired. The apparatus units are lubricated for life by using a synthetic long-term lubricant
The series Standard Equipment Units includes the typical Worm Gearbox, N-Worm Gear Unit-light version and the typical Bevel Gear Systems in the heavy-duty and light version.
Standard Worm Gear Units
PDF Standard Worm Gear Units
EP Standard Worm Gear Units have been made for use with three-stage motors and servo motors. Because of the great number of attachment and threaded holes provided it can be directly installed in virtually any desired mounting position without any preparatory function being required. The basic gear with solid insight shaft or with hollow input shaft could be mounted in 24 different designs, see device mounting likelihood of Standard Worm Gear Models.
Technical Datas:
6 sizes: 40, 50, 63, 80, 100 and 125
10 ratios: 6,75; 9; 12; 14; 19; 29; 39; 52; 62 und 82:1
Output torque: from 19 to 1100 Nm
ATEX design available
Self-locking property
of Worm Gear Units
Units Mounting Possibilities
of Standard Worm Gear
Operation and Maintenance
Instruction
Self-locking property of Worm Gear Units
A precondition for the self-locking quality of equipment units is a small tooth lead angle of the worm and thus an efficiency of η ≤ 0,5 with worm traveling. Consequently self-locking gear models are usually uneconomical when high performances and lengthy operating times are required. A worm gear unit is considered self-locking at standstill if, with worm wheel traveling, beginning with standstill is unattainable. This is the case with ATLANTA wheel units and gear units when the lead angle is definitely <5°. A worm gear unit is known as self-locking from the operating condition if the gear unit comes to a standstill whilst being backdriven. That is only possible with high equipment ratios and incredibly low speeds. Shocks and vibrations can neutralize the self-locking capacity! Therefore a self-locking tooth system cannot replace a brake or reverse-stroke fasten. To avoid overstressing of the worm gear drive due to the very high kinetic energy included, you should furthermore allow for a certain running-down period after stopping the insight.
Standard Bevel Gear Units
PDF Standard Bevel Gear Units
Our Standard Bevel Gear Units are ideal for all types of applications for rotating and positioning and can be used atlanta divorce attorneys situation and orientation.
The heavy-duty version with three transmission shafts has centering diameters for precise alignment. This version has a robust aluminium or cast iron housing, hardened and lapped bevel gears with spiral teeth.
The light-duty version includes a single-block housing manufactured from aluminum and is machined on all sides. It si provided with sufficient mounting holes for set up in any position preferred. The hardened and lapped spiral bevel gears make sure good procedure in both directions of rotation.
Technical Datas:
Heavy-duty and light version
5 ratios: 1; 1,5; 2; 3 and 5:1
Output torque: from 2,3 to 170 Nm