bevel planetary gearboxes
Bevel Planetary Gearbox Ever-Power planetary gearboxes are compact power packs for coaxial applications where higher torques are required in tight spaces. Users reap the benefits of compact top-course drive technology with particularly high power densities and totally smooth running also at high speeds.
Angular gearbox with solid shaft with key
Ratios: i [-] 60.0 – 210.0
Max. acceleration torque: T2maxzul [Nm] 1063 – 32470
Nominal torque on output shaft: T2Nzul [Nm] 800 – 23000
Max. backlash: j [arcmin] 20
Max. input acceleration: N1maxzul [min-1] up to 5250
Right angle drives offering the output options of spiral bevel gears with also higher ratios. Input side planetary stage in four sizes, ideal for any motor desired. Outside spiral bevel stage for powerful options such as for example hollow shaft, shrink disk, straight sided splined bore and inner involute spline. Gearbox sizes can be mixed and optimised for optimum output torque capacity.
Gearbox size 9 gearbox sizes available
Ratios Up to 60:1
Higher ratios on request
Max. torque Up to 2.050 Nm
Higher torques on request
Max. acceleration Up to 3.000 min-1
Higher speeds on request
Backlash ≤ 8′
Reduced backlash ≤ 4′
Result shaft diameter From 14 to 65mm depending on the gearbox size
Engine shaft diameter From 8 to 55mm based on the gearbox size
Gear arrangement Plenty of differents gear plans available
Bevel gearboxes can be realized using bevel gears with straight, helical or spiral teeth. The axes of bevel gearboxes generally intersect at an angle of 90 degrees, whereby various other angles are also basically possible. The direction of rotation of the drive shaft and the result shaft could possibly be the same or opposing, based on the installation scenario of the bevel gears.
The simplest type of bevel gearbox has a bevel gear stage with straight or helical teeth. This type of gearing is usually cheaper to manufacture. However, since only small profile coverage can be noticed with gearwheels with straight or helical teeth, this bevel gearbox runs quietly and has less transmittable torque than additional bevel gear teeth. When bevel gearboxes are found in combination with planetary gearboxes, the bevel equipment stage is usually understood with a ratio of 1 1:1 in order to increase the transmittable torques.
Another version of bevel gearboxes results from the utilization of spiral gearing. Bevel gears with spiral teeth can be in the type of spiral bevel gears or hypoid bevel gears. Spiral bevel gears possess a high degree of total protection, but are already more expensive to manufacture than bevel gears with directly or helical teeth due to their design.
The advantage of spiral bevel gears is that both quietness and the transmittable torque could be increased. High speeds are also feasible with this type of gear tooth. Bevel gearing generates high axial and radial loads during procedure, which can only become absorbed at one side because of the intersecting axes. Particularly if it is utilized as a quickly rotating drive stage in multi-stage gearboxes, special interest should be paid to the provider lifestyle of the bearing. Also, unlike worm gearboxes, self-locking cannot be recognized in bevel gearboxes. When a right position gearbox is necessary, bevel gearboxes can be used as a low-cost option to hypoid gearboxes
The advantages of bevel gearboxes:
Use when set up space is limited
Compact design
Can be combined with other styles of gearbox
Fast speeds when spiral bevel gears are used
Low-cost option to hypoid gearboxes
The disadvantages of bevel gearboxes:
Complex design
Lower efficiency level than planetary gearbox
Noisier
Reduce torques in single-stage transmission ratio range
Ever-Power is engaged in neuro-scientific manufacturing Bevel Planetary Equipment Box with optimum style feature and most advanced technology of enhancing the geometrical accuracy of the gear teeth profile with the team of experienced specialists. We are a leading manufacturer of planetary gearbox in China.
• Reduction Ratios : 3: 1 to 50000 : 1
• Ranked Torque : 0.5 Kg-m to 100000 Kg-m
• Insight Power : 0.25 HP to 100 HP
• Input Acceleration : 1440 RPM, 960 RPM, 720 RPM
• Prime Mover : Electric Engine / Hydraulic Motor
• nput Type : Hollow Insight/ Free
Ever-Power Bevel Planetary Equipment Boxes consist of an Internal toothed Ring Equipment to which are established 3 World mounted on earth carrier engaging also with sunlight Equipment (Pinion) and reduced Result speed is taken through World Carrier and Ring Equipment is remain stationary. Output shaft maintaining the same path of rotation as Input.
Ever-Power Bevel Planetary Gear Boxes trusted in Material Handling Equipments, Mechanical Industry, Sugars Industry, Cement Industry, Chemical Industry, Food Industry, Building Industry, Agricultural Sector, Power Industry, Cellular Cranes and Over mind Cranes etc
Ever-Power Gear Transmissions provides Foot Mounted Planetary Gearboxes, Flange Mounted Planetary Gearboxes, Shaft Mounted Planetary Gearboxes, Agitator Mounted Planetary Gearboxes, Planetary Geared Electric motor, Planetary Winch Drive, Planetary Creep Drive, Planetary Glucose Crystallizer Drive, Bevel – Planetary Drive, Heavy duty Planetary Drive ,BESPOKE BUILD Planetary Gearboxes, Equivalent Planetary Gearboxes to Imported Gearboxes
Ever-Power Planetary Gear Boxes are Solid Input, Solid Output, Hollow Input, Hollow Output, Solid Output Splined Shaft, Solid Insight Splined Shaft, Hollow Output Splined Shaft, Hollow Input Splined Shaft. (IS:3665-1966 and DIN 5480)
Ever-Power Bevel Planetary Gear Boxes are produced from superior quality raw material such as Alloy Steel EN8/Sobre9, EN19, EN24/42,EN36c,, 16 MnCr5, CrMo4, SAE8620, MnCr/20, MnCr5/EN353, Cast Steel IS:1030, Gr2, IS :2707 Gr2, Cast Iron CIGR 25/30, GGG40/50 OR SGI Case Carburised Steel and Hardened Steel.
Ever-Power Bevel Planetary Gear Boxes are highly efficient, Compact in proportions, having high Shock Load Capability, ideal for Continuous Cyclic Loads, Reversible Drive, Installation in virtually any Position, Torque Multiplication, Insight and Result Rotation in same direction
The bevel planetary selection of gearboxes is of modular design and is created and designed to specifically meet up with the multiple requirements of our customers. The mixture of surface gears and precision equipment components ensures performance performance and high uptime. Today’s range of bevel planetary gearboxes contains four sizes, each as solitary, dual or triple stage design. This allows overall transmitting ratios from i = 3:1 to i actually = 512:1 to be understood. Each gearbox variant can be available as precision design with reduced backlash.
Innovative solutions for almost all applications and many options – often special personalized solutions – are essential parts in the portfolio of Ever-Power
Case – hardenend and floor ring gears
Case – hardenend and ground planet gears and sun
pinions guarantee high tranny quality and long
lifetime
Low Backlash
Easiest mounting of engine through flexible flange
system
High flexibility with tested hollow drive shaft system
Integrated axial length compensation to pay
for thermal growth of the motor shaft
High efficiency and soft running right through high tooth
flank quality, planet gears with needle roller bearings
and top quality lubricant
High torsional stiffness and high emergency away torque
through robust design and optimized gear geometry
Four sizes of gearboxes for output torques between
6 and 270 Nm
Available ratios from we = 3:1 to i = 512:1
Lifetime lubrication
Universal mounting positions
Protection class IP64
Smooth running achieved through the use of spiral
bevel gears (Gleason type)
Quick availability and brief delivery times.
7 harmonically developed sizes, from 3,900 Nm to 35,000 Nm of nominal torque,
Up to 4 reduction stages
Special seals (labyrinth seals or double seals with individual grease-filled chamber) that protect against lubricant leakage and contamination.
Output hollow shafts: cylindrical with keyway, cylindrical hollow shaft intended for shrink disc, and splined shaft.Input variations with adaptors for IEC, NEMA and hydraulic motors, flexible and liquid couplings, clutches and torque limiters.
Accessories such as torque arms, shrink discs, backstops and brakes, oil filtering and cooling systems.
Shaft Mounted Bevel Planetary Helical Gearboxes
These compact shaft mounted Ever-Power gear reducers include a mixture of planetary and bevel helical gears that takes advantage of the strengths of each technology: compact size, reliability and easy maintenance. The BPH series of right angle gearboxes combines one sluggish helical stage with a set of Gleason bevel gears and a number of planetary stages. The design of the compact gear systems is based upon specific analyses using FEM techniques, which means performance, duration and silence. These lighter, more compact gear reducers surpass traditional solutions, ensuring shorter production moments and lower creation costs.
Technical Data
Nominal Torque 3,900 … 35,000 Nm
Transmitting Ratio up to 2,000 iN
Certifications: Certification ISO 9001
Sectors: Hoisting & Cranes Systems | Plastics & Rubber Technologies
Ever-Power delivers a complete drive whose components are optimally matched.
Higher radial loads than comparable drive solutions.
A planetary gearmotor is more cost-effective when compared to a stand-alone planetary gear unit, adapter, coupling, and motor.
A planetary gearmotor is more compact (shorter), as intermediate elements such as adapter flanges and couplings are not necessary.
Numerous variants ensures the best possible adaptation to the application.
Finely graded gear ratios because of the high variance of the Ever-Power gearmotor at the input end.
Short delivery moments for standard variants of 4 – 16 weeks, based on the frame size.
Standardized planetary gearmotors up to MN2 = 631 kNm as catalog products.
The required data and dimension sheets for project planning can be found immediately via comprehensive documentation (catalog, operating instructions).
Quick creation of 3D models and 2D dimension sheets in the freely accessible DriveCAD tool.
Comprehensive range of additional parts available from the entire Ever-Power modular concept.
Comprehensive globally sales and service network.
Ever-Power as system and solution provider whom products complete drive systems in one source.
Ever-Power is China s leading producer of Planetary Gearboxes for industry applications in material handling, sugar, marine, protection, cement, chemical, meals, power, agriculture and more. Ever-Power planetary gearboxes possess modular design, great quality, high energy efficiency, low noise, long program lifestyle, high radial loading ability, and all at cost effective prices with stellar Ever-Power support. Our quality range contains Planetary gearboxes for vertical roller mill drive, bucket wheel drive, slew drive, roller press drives, glucose mill drives with foot and shaft mounted.
All Ever-Power planetary gear units are offered in high capacity ranges with confirmed Ever-Power quality. Ready obtainable sizes guarantee not only a large torque spectrum but also a product range that delivers you with multiple options. Make the most of the flexibility Ever-Power offers, leverage the advantages of Ever-Power planetary gear units. Here, you will see off-the-shelf, highly sophisticated drive and gear device solutions. Our standard item range already includes solutions for a large number of particular requirements that need to be taken into consideration in a great variety of applications.
Ever-Power also producers helical planetary gearbox and bevel planetary gearboxes. These planetary gearboxes are deployed in demanding industrial environments including Packaging, Textile, Chemical, Sugar, Material Handling Equipment, Mining, and Metal industries.