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Full metal drum manufacturing line
I. Uncooked materials intake/generation potential
|Plate thickness (mm)||Finihed drums (pcs/T)||Manufacturing capability (kg/laptop)|
|1.0B||Up and bottom covers 1.2||47||19|
|Drum body 1.|
|0.9B||Up and base addresses 1.||54||16.8|
|Drum human body .9|
II. Full metal drum production facilities
A. Front part equipment
2. Hydraulic Up-coiling unit
three. Hydraulic supporter
4. Aspect deviation rectifying unit
five. Sizing & flattening equipment
six. Cutting equipment – for drum human body
seven. Reducing machine – for waste sheet
8. Arch shape guiding unit
9. Stac ept vehicle
10. Hydraulic system
eleven. Electric powered control method
12. Leading & Bottom include conveyor gadget
one.Hydraulic Up-Coiling Device
a) Up-Coiling Assist System is for storing steel coil and facillitate Material Feed Trolley for providing materials.
b) Materials Feed Trolley is utilized for carry steel coil.. It is operated with hydraulic method to thrust cylinder for
reciprocating linear motion and gear box to deliver steel coil in parallel to the center of uncoiling unit so as to
assure the correcting.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electrical power: 5.0KW
d)Uncoiler ability: 10t
e)Inside diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Device dimensions: 3900x1500x1940(mm), Whole weight: 5T
three.Sizing &Flattening Device
Brief introduction:7 rollers doing work,servo computerized sizing,worm and equipment adjust the leveled plate thickness.
Function:The clearances of up and down rollers can be modified by the upper hand-wheel even though determine can be demonstrated by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change.
a)Plate width: 916-1320(mm)
four. Cutting Device
Function: Lower the leveled steel plate into drum entire body.
c)Motor electricity: 3.0KW
d)Slicing potential:≤20 times/min
e)Machine size:1800x950x1500(mm),Whole excess weight: 3T
Operate:Give oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn machine to make sure stably operating.
b)Device size:800x800x1500(mm),Whole excess weight: .5T
six.Electric Management Method
Perform: Handle the decoiler,flattening device and other front area equipments working.
B. Include tools
one. Leading & Bottom cover mould
2. Double loc ept mould
three. 63T urgent device
4. 160T urgent device
five. Pre-coiling & Gluing device
1. Prime & Bottom include mould
Quick introduction:Geared up with two sets of 160T urgent devices
Perform: Punching the base include
a)Motor electrical power:18.5KW
b)Wor ept capacity:5-26 pcs/min
c)Device size:2185x1420x3070(mm),Total fat: fourteen.5T
2.Drum Injection Mould
Quick introduction: Equipped with a single established of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the bottom cover.
Device size: 710x480x300(mm)
Whole fat: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom cover.
Equipment measurement: 710x480x300(mm)
Complete fat: .5T
a)Motor power: 11KW
b)Machine measurement :1800x1232x2550(mm)
c)Overall bodyweight: 5.5T
three.Pre-Coiling & Gluing Device
Brief introduction: Pre-coiling device for the bottom go over, cylinder drive the cam to operate, computerized glue- spaying method.It has advantages of safety,stablity, sleek edging.
b)Total weight: 4.5T
C. Center area equipment
1. Stac ept table
2. Circle-rolling machine
3. Seam welding machine
four. Edging & Beading device
5. Corrugation (W Rib) equipment
six. Edge-curling device
seven. Convey gadget
8. Electric powered control program
nine. Leakage chec ept device
Brief introduction:3 rollers operating.
a)Rolled plated width:≤1100mm
d)Motor electrical power:1.5KW
e)Device dimension:2200x750x1300(mm),Complete bodyweight: 1.5T
Brief instruction:This automatic seaming machine dismisses the location welding approach,it is our recently developed drum seaming device.All of parts adopts domestic outstanding uncooked materials,cupreous welding rollers.
a)Welding Machine potential:150KVA
b)Driving sort: pneumatic
c)Existing: alternating recent
d)Frequency assortment: large frequency
e)Wor ept idea : contravariant
Brief introduction:controlled by PLC,hydraulic drive
c)Hydraulic system force:8Mpa
e)Equipment measurement:3700x700x1600(mm),Overall fat: 5T
a) Device dimension: 1800x860x1700 (mm)
b) Total excess weight: 1T
c) Motor electricity: 22KW
4.Corrugation (W rib) Equipment
Short introduction:controlled by PLC,hydraulic travel
b)W rib peak:≤9mm
d)W rib room:280mm
e)Motor electrical power:11KW
f)Equipment measurement:4500x650x2100(mm),Complete weight: 7T
b)Overall weight: 1T
c)Motor energy: 7.5KW
Limited introduction:controlled by PLC,hydraulic push,7 layers edge curling.
c)Machine dimensions:4800x1300x2200(mm),Total fat: 13T
b)Complete weight: 1T
c)Motor electrical power: 7.5KW
6. Leakage Chec ept Device
Brief introduction:Handbook/automatic manage,pneuma lock.
a)Chec ept drum diameter:560-570(mm)
d) Device size:2530x700x1100(mm),Whole bodyweight: 2T
7.Multi-part Convey System
Limited introduction:Express the drum physique to be edged,beaded,Corrugated W rib reinforced and sealed base protect with PLC managing.
a) Motor power:4.0KW
b) Equipment dimensions:11000x2100x1000(mm)
c) Whole weight: 3T
D. Rear segment equipment
one. Entrance part trans-line
two. Degreasing & Phosphorization space
three. Washing & Drying area
4. Overturn products
five. Portray room
6. Front drum-separation machine
7. Drying place following painting
eight. Bck drum separation equipment
nine. Air cooling program
ten. Rear segment trans-line
eleven. Electric powered handle program
1. Degreasing & Phosphorization Area
Quick introduction: This part is utilized to transportation the drums,managed by PLC, adopts spraying gadget to computerized clean the coil, phosphorize and washing the grease on the drums. The conveyor system adopts excellent metal, inwalls are made of 1mm steel plate.
b)Total fat: 30T
two. Washing & Drying Room
Quick introduction:Drying the water on the surface area of the drum, managed by PLC.The complete device adopts fuel heating gadgets.Admirer is put in on the leading of the space, so that very hot and cycling wind can be produced to pace up the drying.
a) Motor energy:25KW
b) Equipment size:20000x1920x3600(mm)
c) Whole excess weight: 25T
3.Painting Place(double shades)
Function: The conveyor gadget is managed by PLC, rotating desk make the drums intently, portray method paint the drums in & outside the house with the spray gun. A single coloration or various can be different. Method of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting products is manufactured of Chang Jiang.
a) Motor energy: 55KW
b) Machine dimensions: 7400x4990x3600(mm)
c) Total weight: 15T
four.Front Drum Distributor
Purpose: Transportation the drums to the conveyor line of outside portray&stiffening area, the cylinder is controlled by PLC.
a) Motor electrical power: 2.0KW
b) Device size: 1500x1050x800(mm)
c) Whole weight: 1T
5.Drying Line after Painting
Operate: The conveyor unit is managed by PLC, adopts fuel heating inwall of the place is equipped with heating tubes. Admirer is installed on the leading of the area, so that dry the paint.
a) Motor electricity: 35KW
b) Equipment dimensions: 36000x2100x4300(mm)
c) Whole bodyweight: 30T
six.Down-drum Roller Trans-line
Purpose: The gadget transports the dried drums to the floor.
a) Motor electrical power: 1.5KW
b) Equipment dimension:2000x900x800(mm)
c) Whole bodyweight: .3T
Purpose: Adjust the condition of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
a) Equipment dimension: 1400x690x850(mm)
b) Complete fat: .5T
/ The use of authentic tools manufacturer’s (OEM) part quantities or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the detailed substitution parts contained herein are not sponsored, authorized, or manufactured by the OEM. /