We – EPG Group the greatest worm gearbox, couplings and gears manufacturing facility in China with 5 distinct branches. For more particulars: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
Full metal drum manufacturing line
I. Uncooked materials intake/generation potential
| Plate thickness (mm) | Finihed drums (pcs/T) | Manufacturing capability (kg/laptop) | |
| 1.2 | forty one | 21.five | |
| 1.0B | Up and bottom covers 1.2 | 47 | 19 |
| Drum body 1. | |||
| 1. | fifty | eighteen | |
| 0.9B | Up and base addresses 1. | 54 | 16.8 |
| Drum human body .9 | |||
| 0.9 | fifty six | 16.two | |
| .8 | ninety seven | 10.28 | |
II. Full metal drum production facilities
A. Front part equipment
one. Decolier
2. Hydraulic Up-coiling unit
three. Hydraulic supporter
4. Aspect deviation rectifying unit
five. Sizing & flattening equipment
six. Cutting equipment – for drum human body
seven. Reducing machine – for waste sheet
8. Arch shape guiding unit
9. Stac ept vehicle
10. Hydraulic system
eleven. Electric powered control method
12. Leading & Bottom include conveyor gadget
one.Hydraulic Up-Coiling Device
a) Up-Coiling Assist System is for storing steel coil and facillitate Material Feed Trolley for providing materials.
b) Materials Feed Trolley is utilized for carry steel coil.. It is operated with hydraulic method to thrust cylinder for
reciprocating linear motion and gear box to deliver steel coil in parallel to the center of uncoiling unit so as to
assure the correcting.
2.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electrical power: 5.0KW
d)Uncoiler ability: 10t
e)Inside diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Device dimensions: 3900x1500x1940(mm), Whole weight: 5T
three.Sizing &Flattening Device
Brief introduction:7 rollers doing work,servo computerized sizing,worm and equipment adjust the leveled plate thickness.
Function:The clearances of up and down rollers can be modified by the upper hand-wheel even though determine can be demonstrated by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change.
Major technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Cutting Device
Function: Lower the leveled steel plate into drum entire body.
Major technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor electricity: 3.0KW
d)Slicing potential:≤20 times/min
e)Machine size:1800x950x1500(mm),Whole excess weight: 3T
5.Hydraulic Station
Operate:Give oil for the oil cylinder of decoiler, lifting gadget,uncoiling supporter,and overturn machine to make sure stably operating.
Primary technics:
a)Motor electricity:7.5KW
b)Device size:800x800x1500(mm),Whole excess weight: .5T
six.Electric Management Method
Perform: Handle the decoiler,flattening device and other front area equipments working.
B. Include tools
one. Leading & Bottom cover mould
2. Double loc ept mould
three. 63T urgent device
4. 160T urgent device
five. Pre-coiling & Gluing device
1. Prime & Bottom include mould
Quick introduction:Geared up with two sets of 160T urgent devices
Perform: Punching the base include
Main technics:
a)Motor electrical power:18.5KW
b)Wor ept capacity:5-26 pcs/min
c)Device size:2185x1420x3070(mm),Total fat: fourteen.5T
2.Drum Injection Mould
Quick introduction: Equipped with a single established of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the bottom cover.
Device size: 710x480x300(mm)
Whole fat: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom cover.
Equipment measurement: 710x480x300(mm)
Complete fat: .5T
Primary technics:
a)Motor power: 11KW
b)Machine measurement :1800x1232x2550(mm)
c)Overall bodyweight: 5.5T
three.Pre-Coiling & Gluing Device
Brief introduction: Pre-coiling device for the bottom go over, cylinder drive the cam to operate, computerized glue- spaying method.It has advantages of safety,stablity, sleek edging.
Main technics:
a)Device size:1600x1400x1350(mm)
b)Total weight: 4.5T
C. Center area equipment
1. Stac ept table
2. Circle-rolling machine
3. Seam welding machine
four. Edging & Beading device
5. Corrugation (W Rib) equipment
six. Edge-curling device
seven. Convey gadget
8. Electric powered control program
nine. Leakage chec ept device
one.Circle-rolling Equipment
Brief introduction:3 rollers operating.
Principal technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor electrical power:1.5KW
e)Device dimension:2200x750x1300(mm),Complete bodyweight: 1.5T
two.Seaming Machine(BH-150-5Z)
Brief instruction:This automatic seaming machine dismisses the location welding approach,it is our recently developed drum seaming device.All of parts adopts domestic outstanding uncooked materials,cupreous welding rollers.
Primary technics:
a)Welding Machine potential:150KVA
b)Driving sort: pneumatic
c)Existing: alternating recent
d)Frequency assortment: large frequency
e)Wor ept idea : contravariant
three.Edging&Beading Equipment
Brief introduction:controlled by PLC,hydraulic drive
Principal technics:
a)Beading peak:≤14mm
b)Drum peak:894-905(mm)
c)Hydraulic system force:8Mpa
d)Air force:.1Mpa
e)Equipment measurement:3700x700x1600(mm),Overall fat: 5T
Hydraulic Station:
Major technics:
a) Device dimension: 1800x860x1700 (mm)
b) Total excess weight: 1T
c) Motor electricity: 22KW
4.Corrugation (W rib) Equipment
Short introduction:controlled by PLC,hydraulic travel
Main technics:
a)Corrugating height:≤3mm
b)W rib peak:≤9mm
c)Drum height:884-895(mm)
d)W rib room:280mm
e)Motor electrical power:11KW
f)Equipment measurement:4500x650x2100(mm),Complete weight: 7T
Hydraulic station:
a)Machine dimensions:1800x860x1700(mm)
b)Overall weight: 1T
c)Motor energy: 7.5KW
5.Edge-Curling Machine
Limited introduction:controlled by PLC,hydraulic push,7 layers edge curling.
Primary technics:
a)Drum height:886-897(mm)
b)Motor power:45KW
c)Machine dimensions:4800x1300x2200(mm),Total fat: 13T
Hydraulic station:
a)Device size:1800x860x1700(mm)
b)Complete weight: 1T
c)Motor electrical power: 7.5KW
6. Leakage Chec ept Device
Brief introduction:Handbook/automatic manage,pneuma lock.
Major technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum peak:886-897(mm)
c)Pressure:.03Mpa
d) Device size:2530x700x1100(mm),Whole bodyweight: 2T
7.Multi-part Convey System
Limited introduction:Express the drum physique to be edged,beaded,Corrugated W rib reinforced and sealed base protect with PLC managing.
Major technics:
a) Motor power:4.0KW
b) Equipment dimensions:11000x2100x1000(mm)
c) Whole weight: 3T
D. Rear segment equipment
one. Entrance part trans-line
two. Degreasing & Phosphorization space
three. Washing & Drying area
4. Overturn products
five. Portray room
6. Front drum-separation machine
7. Drying place following painting
eight. Bck drum separation equipment
nine. Air cooling program
ten. Rear segment trans-line
eleven. Electric powered handle program
1. Degreasing & Phosphorization Area
Quick introduction: This part is utilized to transportation the drums,managed by PLC, adopts spraying gadget to computerized clean the coil, phosphorize and washing the grease on the drums. The conveyor system adopts excellent metal, inwalls are made of 1mm steel plate.
Primary technics:
a)Equipment size:36000x2110x2060(mm)
b)Total fat: 30T
two. Washing & Drying Room
Quick introduction:Drying the water on the surface area of the drum, managed by PLC.The complete device adopts fuel heating gadgets.Admirer is put in on the leading of the space, so that very hot and cycling wind can be produced to pace up the drying.
Main technics:
a) Motor energy:25KW
b) Equipment size:20000x1920x3600(mm)
c) Whole excess weight: 25T
3.Painting Place(double shades)
Function: The conveyor gadget is managed by PLC, rotating desk make the drums intently, portray method paint the drums in & outside the house with the spray gun. A single coloration or various can be different. Method of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand, Painting products is manufactured of Chang Jiang.
Primary technics:
a) Motor energy: 55KW
b) Machine dimensions: 7400x4990x3600(mm)
c) Total weight: 15T
four.Front Drum Distributor
Purpose: Transportation the drums to the conveyor line of outside portray&stiffening area, the cylinder is controlled by PLC.
Main technics:
a) Motor electrical power: 2.0KW
b) Device size: 1500x1050x800(mm)
c) Whole weight: 1T
5.Drying Line after Painting
Operate: The conveyor unit is managed by PLC, adopts fuel heating inwall of the place is equipped with heating tubes. Admirer is installed on the leading of the area, so that dry the paint.
Major technics:
a) Motor electricity: 35KW
b) Equipment dimensions: 36000x2100x4300(mm)
c) Whole bodyweight: 30T
six.Down-drum Roller Trans-line
Purpose: The gadget transports the dried drums to the floor.
Principal technics:
a) Motor electrical power: 1.5KW
b) Equipment dimension:2000x900x800(mm)
c) Whole bodyweight: .3T
7.Overturn Equipment
Purpose: Adjust the condition of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Major technics:
a) Equipment dimension: 1400x690x850(mm)
b) Complete fat: .5T
/ The use of authentic tools manufacturer’s (OEM) part quantities or trademarks , e.g. CASE® and John Deere® are for reference reasons only and for indicating merchandise use and compatibility. Our firm and the detailed substitution parts contained herein are not sponsored, authorized, or manufactured by the OEM. /
